Construction/Engineering
Automation equipment engineering (Mechatronics)
Achieving the early start-up of high-quality facilities with an integrated mechanical and electrical construction system
As an automotive automation partner, Mishima Kosan creates reference data for the entire process from 3D-CAD data to realize a highly efficient design process. Through solution design, adaptation studies, and off-line teaching enable us to smoothly reproduce high-quality equipment and products that meet customer's needs and enable early start-up.
Our products are carefully inspected with 3D measuring instruments to guarantee reliable quality and reduce labor costs and rework.
Automation equipment engineering of Mishima Kosan
Automation equipment 01Car production line
Automation equipment 02Steel production line
Automation equipment 03Others
Automation equipment 04Domestic locations and overseas delivery locations
Our specialty is here!
Integrated construction
Integrated construction from automobile production line design to on-site installation work
Consistent system
Consistent system from robot adaptation study, robot off-line teaching, 3D measurement, installation, and robot teaching
Digital analysis
Welding equipment capable of digital analysis
General industrial machine equipment
Design and manufacture of general industrial machine equipment (dedicated machine)
Maintenance
Maintenance, inspection and repair of existing equipment and robots
Automated and labor-saving equipment
We propose a wide range of jigs including body line welding jigs and robot hands, as well as automation and labor-saving equipment using robots and dedicated machines.
Automation equipment 01
Car production line
"Visualization of concepts" centered on 3D design
Non-stop even during model changes! Production processes remain in operational.
Mishima digital engineering brings production equipment to the customer accurately and speedily!
| Type | Monthly production capacity |
|---|---|
| Robot welding jig | 4 units (16 units/4 months) |
| Various transportation equipment | 1 line (4 lines/4 months) |
| Various dedicated equipment and tools | 4 units (16 units/4 months) |
| Facility modification work | - |
| Equipment maintenance | - |
Body welding system
Production flow
Mishima's digital engineering provides automotive production facilities with quick delivery and high quality.
- Jig layout plan
- Concept study/Jig design
Jig layout plan
Examination of jig
Jig design
- Mechanical/Control design
- Material procurement
/Parts processing - Assembly and electrical work
- Layout design
- Off-line teaching
Layout design
Examination of robot adaptation
Utilizing 3D-CAD, the robot simulation software will be used to examine the robot for movement and interference.
- Interference check (simulating the operation of the actual equipment on a computer to check interference and malfunctions in advance)
- Checking the motion area and motion trajectory (checking the robot's motion range) minimizes each motion range.
- Confirmation of cycle time (time from start to completion of equipment)
- Confirmation by off-line teaching (simulation of actual robot motion on a computer)
- Prevent manufacturing error by verifying the process before actual production line is built.
- Shortened line start-up time
Interference confirmation
Off-line teaching/
Machine tact verification
- 3D Measurement
- Operation check/Trial run adjustment
- Customer confirmation
Robot teaching
Customer confirmation
Automation equipment 02
Steel production line
We provide the best systems to our customers by utilizing our many years of automation equipment engineering know-how in various industries.
With one-stop engineering that takes advantage of our expertise in automation equipment engineering, we support our customers' operations
with high-quality products with short delivery times.
Plant engineering powers up even more in collaboration with Mishima's digital engineering department!
Realizing quality and productivity improvement, we respond quickly from design to on-site construction, adjustment handover,
and after-sales service after delivery.
We ensure the safety of the customer's facilities and provide the system required by the customer under a consistent system.
- Consistent system from robot adaptation study, robot off-line teaching, 3D measurement, installation, and robot teaching
- Realization of flexible, efficient, high-precision and high-satisfaction products, including robots and special-purpose machines, by making full use of advanced mechatronics technology, from large to small.
- We propose a wide range of jigs such as welding equipment that can perform digital analysis and robot hands, as well as automation and labor-saving equipment using robots and dedicated machines.
- Design and manufacture of general industrial machine equipment (dedicated machine)
- Maintenance, inspection and repair of existing equipment and robots
Automation equipment 03
Others
many years of experience in automation technology
in various industries.
Based on many years of experience in automation technology in various industries, we improve quality and productivity and provide the system our customers require.
From design to on-site construction, handover of adjustments, and after-sales service after delivery, we respond quickly. We ensure the safety of our customers' facilities through a consistent system.
For advanced cleanliness requirements, a dedicated booth is installed in the factory!!
Equipment system suitable for clean environment
We meet our customers' clean quality requirements by providing a suitable environment for assembly, inspection, and packaging of equipment used in clean environments such as LCDs and semiconductors.
- Handling equipment that conforms to the clean environment of liquid crystal, semiconductor, and other manufacturing lines.
- Achieved unmanned, labor-saving operations that respond immediately to the age of FA.
- From large to small sizes, we make full use of advanced mechatronics technology to create flexible, efficient, high-precision, and highly satisfying products, including robots and special machines.
Case example of assembly environment
Consistent construction of design and production
A clean environment is achieved by installing filters in the factory.
For advanced cleanliness requirements, dedicated booths are installed in the factory to meet them.
A crane with a maximum weight of 10 tons is installed to effectively utilize the height of the factory to manufacture large products.
Please consult us first.
Diagonal board packing machine
Automation equipment 04
Domestic locations
and overseas delivery locations
and overseas delivery locations
but also overseas customers as guest engineers.
Domestic locations
Production sites
- Engineering Department
7-47 Shinsone, Kokuraminami-ku, Kitakyushu, Fukuoka 800-0211
TEL : +81-93-474-5840 FAX : +81-93-474-5847 - Tokyo Engineering Group
6-8 Chikumazawahigashi, Miyoshi Town, Iruma District, Saitama 354-0046
TEL : +81-49-265-3693 FAX : +81-49-265-5553